From concept to completion, Avon provides stringent quality standards, seasoned expertise, and exceptional value throughout the entire life cycle of the project.
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A new customer to Avon needed a rush order on two difficult gears in less than 1 week, due to a line down condition. They contacted our sales team to determine if we could help because the current supplier was unable to produce the spline with a diametral pitch of 1.5 (17 mod)
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Our customer designed a double helical idler gear containing crown, tip modification & grind tolerances as a mission-critical part for a new truck line. This part was needed in volume production in 6 months to achieve program launch. The customer’s current suppliers were only quoting the part as a two-piece laser-welded design due to its complexity and the specific tolerance requirements. The customer was concerned with the potential failure of the weld due to it being a high torque application.
That’s when Avon was called in taking on the challenge to design an idler gear that could be manufactured as a single piece while maintaining the required tolerances.
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